Wire Harness Assembly Methods

These include routing and inserting wires through sleeves taping the wires crimping terminals onto wires fastening strands with tape clamps or cable ties etc.

Wire harness assembly methods. In simple cases wires extend one to one between two connectors. Wire assemblies can be made by hand or machine each method requiring many different process. Wire splicing has always been a major focus in the man ufacturing of wire harnesses due to its labor intensity. The industry standard for wire harness manufacturers is the ipc 620 certification.

5 assembly methods wire harnesses vary widely in the number of connectors number of wires pin count length and other factors. Mechanical connection crimping was the rst method introduced for wire splicing and it still has applications today. Wire harness manufacturing is a process. Design and assembly from the drawing board to finished wire harness requires step by step planning and a good amount of manual production.